Pipeline Preheating Case Study for Energy Project – Sunward Intelligent

Project Background

 

In energy projects, pipelines need welding.

 

Before welding, the pipe must be heated.

 

In this project, Sunward Intelligent was working on pipeline installation.

 

They needed a stable way to heat the pipe before welding.

The team used gas flame to heat the pipe.

This caused several problems:

• The temperature was not even
• Different workers got different results
• The flame was not safe
• The process was slow

These problems affected both quality and progress.

The customer wanted a better way.

They needed:

• Faster heating
• Stable temperature
• Safer working method
• Easy use on site

We suggested using an induction heating system.

We provided:

• 60KW air-cooled induction heater
• Flexible heating belts
• The system can be set up quickly.
• It can also adjust power during use.

The system was used on the pipeline:

• Pipe diameter: about 600 mm
• Heating width: about 300 mm
• Target temperature: 300°C

After setup, the system started working on site.

Induction Heating gave stable heating during use.

After using the new system:

• Heating became stable
• Welding quality improved
• Work speed increased
• Safety improved

The project moved forward without delay.

If you have a similar project, we can help you choose a suitable solution.