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220V 5kW Induction Heater For Gear And Coupling Installation

220V 5kW Induction Heater For Gear And Coupling Installation

Suitable for heating gears, couplings and sleeves before assembly.
Compact air-cooled design for daily industrial use.
Welcome to inquiry!

Shandong Weiterui Industrial Technology Co., Ltd. is one of the leading manufacturers and suppliers of 220v 5kw induction heater for gear and coupling installation in China. Welcome to buy high quality bearing heaters made in China here from our factory. Please be free to enjoy our discount price and good service.

 

Product Overview

 

Induction heating is widely used in industrial assembly and maintenance as a controlled and reliable heating method. It enables safe mounting and dismounting of metal components while improving efficiency and working conditions.

 

 

Why Use Induction Heating?

Efficient Assembly and Removal

Metal parts expand evenly during heating, allowing components to be installed or removed without mechanical force or impact.

Component Protection

Accurate temperature control helps prevent surface damage, material fatigue and structural stress during heating.

Short Heating Time

Required installation temperature can be achieved quickly, supporting faster maintenance and reduced downtime.

Simple and Practical Operation

Clear control logic and intuitive interface allow operators to work efficiently after basic instruction.

Cleaner Working Conditions

The heating process does not involve open flames, oil baths or exhaust emissions, keeping the workspace clean.

 

 

Limitations of Traditional Heating Methods

 

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Oil Bath Heating 

 

 

  • Temperature distribution is difficult to keep uniform
  • Heating accuracy is hard to control
  • Safety risks during operation
  • Oil leakage and contamination issues
  • Lubricant degradation risk
  • Low energy utilization
  • Extra cleaning work required
  • High overall energy consumption

 

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Flame Heating

 

 

  • Heat concentration cannot be precisely managed
  • No stable temperature regulation
  • Fire and operational hazards
  • Surface overheating and burn marks
  • Risk of part deformation
  • Oxidation and scale formation
  • Reduced service life of components
  • Unsafe and unstable working process

 

 

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Mechanical Puller

 

 

  • High mechanical load applied to components
  • Increased risk of bearing damage
  • Possible scratching of shaft surfaces
  • Difficult handling of tight interference fits
  • Longer operation time
  • High labor intensity
  • Limited size adaptability
  • Potential safety hazards during operation

 

 

 

Cost and Performance Advantage

Stable Results with Competitive Investment

Provides consistent and repeatable heating performance while serving as a practical alternative to high-priced European equipment.

 

Faster Heating, Less Idle Time

Components reach mounting temperature efficiently, helping shorten maintenance duration and reduce labor input.

 

Improved Energy Utilization

Induction heating focuses energy directly on the workpiece, lowering overall power consumption in daily use.

  • 2
    WTR
    MF Series
    5KW
  • 5
    WTR
    MF Series
    5KW
  • 8
    WTR
    MF Series
    5KW
  • 10
    WTR
    MF Series
    5KW

 

 

Operation Overview – MF Series Induction Heater

An operation video is available to demonstrate the MF series heating process step by step.
The system is designed for straightforward use in routine industrial maintenance and assembly tasks.

Safety Design

The MF series integrates multiple safety-oriented features:

Transformer-isolated output structure for improved electrical safety

DSP-based digital control to maintain stable and accurate heating

Flame-free heating process to reduce risk to operators and components

 

 
Parameter

Customization is available

Item Specification
Equipment Type Bearing Induction Heating System
Heating Principle Electromagnetic Induction Technology
Frequency Range Medium Frequency
Phase Single Phase
Rated Power 5 kW
Input Voltage 220V (Custom voltage available)
Rated Current 22 A
Working Frequency 5–35 kHz
Max HF Output Current 130 A
Power Cable 3-core, 4 mm², 5 m
Power Interface Aviation Plug
Max Heating Temp. Up to 300°C
Timer Function 0–9999 s adjustable
Cooling Type Air Cooling
Control System Digital Control Panel
Heating Consistency ±3°C
Temp Control Accuracy ±1°C
Protection Rating IP20
Load Inductance 5–15 μH
Duty Cycle 100%
Energy Conversion 30–95%
IGBT Module Infineon Single IGBT
Induction Cable 5 m / 16 mm²
Cable Duty 80% (30 min continuous)
Operation Mode HMI Touch Interface
Dimensions 510 × 240 × 230 mm
Net Weight 11.4 kg
Wooden Case 9 kg
Gross Weight 20.4 kg
Temp Sensor Points 1
Insulation Blanket Included (1 m)
Certification CE, ISO9001, ISO14001, ISO45001

 

 

 

Application Photos

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After-Sales Support

Warranty Policy

A standard 12-month warranty is provided, excluding temperature sensors and induction cables.

Extended Service

Extended support programs are available, with coverage options up to 36 months.

Technical Support

Ongoing technical assistance and spare parts support are available throughout the product lifecycle.

Training Services

Operation and maintenance training can be arranged either remotely or on-site, based on customer needs.

 

 

Packaging & Shipping

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  •                           PACKING

     

    Export Packing

    The equipment is packed in a solid plywood case designed for international shipment and long-distance transport.

     

    Internal Protection

    Shock-absorbing materials and moisture-resistant layers are applied to secure internal components during transit.

     

    Standard Package Includes

    Induction heating power unit

    Temperature sensor

    Protective gloves

    User manual

     

    Custom Packing Options

    OEM or neutral packaging solutions are available, including logo marking or reinforced protection for special transport conditions.

     

     

  •                         DELIVERY

     

     

    Production Time

    Standard models are typically completed within 7–10 working days.
    Customized configurations usually require 15–20 working days.

    Shipping Options

    Express or air freight (DHL, FedEx, UPS): approximately 5–10 days

    Sea freight: around 20–45 days depending on destination

    Rail transport to Europe and Central Asia: about 12–18 days, commonly used for Russia, Kazakhstan and EU regions

    Pre-Shipment Inspection

    Each unit is inspected before dispatch, including output testing, appearance check and packaging verification.
    Product labels such as model number, voltage and serial number are confirmed prior to shipment.

    Tracking & Support

    Tracking information or bill of lading copies are provided within 24 hours after shipment.
    Online technical support remains available after delivery.

     

     

 

 

 

 

FAQ

Q: Are you recruiting distributors or agents?

A: Yes, we are open to distributor and agent cooperation.
We support our partners with competitive pricing, technical assistance, marketing support, and flexible cooperation terms to help grow the local market together.

Q: What is the primary function of the WTR-MF5-BE heater?

A: It is designed for the mounting and dismounting of power transmission components such as bearings, labyrinth rings, gears, and bushings.

Q: What core components make up this device?

A: The system is a middle frequency heater combined of a power supply and different types of inductors.

Q: Why is middle frequency technology superior to standard heating methods?

A: Middle frequency technology makes it easier and quicker to transfer effective energy into the work piece.

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