Large Induction Heater
Shandong Weiterui Industrial Technology Co. , Ltd., brand WTR.WTR's existing product range covers power frequency electromagnetic induction heaters, medium and high frequency electromagnetic induction heating equipment. It can heat any metal material workpiece and can be customized according to needs.
Why Choose Us
Quality Assurance
Since its establishment, WTR has established and improved a scientific and standardized management system to ensure that the quality management system is in line with international standards. It has passed ISO9001 quality management system certification, international CE certification, energy conservation and environmental protection system certification, and electromagnetic induction heating products have passed the national demagnetization testing certification and temperature accuracy testing certification.
R&D Team
WTR has a doctoral research and development team of more than 30 people, and the chief heater engineer has 30 years of industry experience, designing various bearing heaters with international advanced levels. WTR always adopts innovative processing technology and stands at the forefront of the industry. Combining years of industry experience, we ensure to provide customers with more advanced and high-quality products.
Product Application
The product can according to the customer's heating needs to develop professional and perfect heating schemes, widely used in new energy, wind power, cement, mining, papermaking, metallurgy, transportation and other industries, perfect realization of hot sleeve hot disassembly, special-shaped workpiece local heating, preheating before welding, hydrogen removal after welding, rapid assembly of automatic assembly line and other process requirements.
Excellent service
WTR insists on putting customers at the center, starting from their perspective, solving problems for customers as the core, providing free solutions, one-on-one services, and solving customer problems 24 hours a day.
Types of Large Induction Heater
Large Induction Heater WTR HOR Series
Large induction heaters are mainly used to heat metal ring-shaped workpieces, such as large bearings, gears, etc. It has the characteristics of fast heating speed and high efficiency. This model supports customization and can also add a crane for picking up and placing workpieces.
Large Induction Heater WTR HOR 16KVA
Large induction heaters are mainly used to heat metal ring-shaped workpieces, such as large bearings, gears, etc. It has the characteristics of fast heating speed,easy to operate and safe. This model supports customization and can also add a crane for picking up and placing workpieces.
Large Induction Heater WTR VER Series
Large Induction Heater is mainly used to heat metal ring workpieces, such as large bearings, gears, etc. It has fast heating speed and high efficiency.
Large Induction Heater WTR HOR 50KVA
Large induction heaters are mainly used to heat metal ring-shaped workpieces, such as large bearings, gears, etc. It has the characteristics of fast heating speed and high efficiency.
Large Induction Heater WTR HOR 25KVA
Large induction heaters are mainly used to heat metal ring-shaped workpieces, such as large bearings, gears, etc. It has the characteristics of fast heating speed and high efficiency. This model supports customization and can also add a crane for picking up and placing workpieces.
Large Induction Heater WTR HOR 35KVA
Large induction heaters are mainly used to heat metal ring-shaped workpieces, such as large bearings, gears, etc. It has the characteristics of fast heating speed,safe and environmentally friendly. This model supports customization and can also add a crane for picking up and placing workpieces.
Efficient Heat Transfer: Induction heating ensures rapid and efficient heat transfer to the product, resulting in quicker processing times and energy savings compared to conventional methods. The direct and localized heating minimizes heat loss and improves overall thermal efficiency.
Precise Temperature Control: Induction heating allows precise temperature control.The ability to accurately control the heating parameters ensures consistent and reproducible results.
Uniform Heating: Induction heating provides uniform and consistent heating throughout the product, eliminating temperature gradients and ensuring effective treatment across the entire volume.
Specification
|
Type |
Induction Heating Machine |
|
Rated Power(Kw) |
2.2-15 |
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Max Width |
120-1020mm |
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Heating Time |
0-99min |
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Product Name |
Large Heating Range Bearing Induction Heating Equ |
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Max. Heating Width(mm) |
95-315 |
|
Rated Voltage(V) |
220/380 |
|
Max. Heating Weight(Kg) |
15- 450 |
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Min. Heating Inner Diameter(mm) |
15-60 |
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Max. Heating Outside Diameter(mm) |
220-1020 |
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Rated Frequency(a) |
10-38 |
|
Transport Package |
Wooden Package |
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Production Capacity |
200set/Month |
Technical Parameters
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Application 1)
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Bearing weight range 2) |
0.5 kg (1.1 lb) - 20 kg (44 lb) |
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Min. bearing bore diameter |
30 mm (1.18 in.) |
|
Max. bearing outer diameter |
320 mm (12.6 in.) |
|
Max. bearing width |
85 mm (3.35 in.) |
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Performance examples |
6320: 7.1 kg (15.7 lb), 110 °C (230 °F), 5 min 20 s |
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22320 CC/W33: 12.8 kg (28.2 lb), 110 °C (230 °F), 12 min 35 s |
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Maximum power |
TWIM 15/230 V: 2.3 kVA |
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TWIM 15/110 V: 1.8 kVA |
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Voltage and frequency |
TWIM 15/230 V: 230 V, 50/60 Hz |
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TWIM 15/110 V: 110 V, 50/60 Hz |
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Max. current consumption |
TWIM 15/230 V: 10 A |
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TWIM 15/110 V: 16 A |
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Temperature control |
40-200 °C (104-392 °F) |
|
Demagnetization |
The heater does not magnetize |
|
Dimensions (w x d x h) |
450 x 500 x 100 mm (17.7 x 19.7 x 3.9 in.) |
|
Total weight |
6.6 kg (14.6 lb) |
|
1) SKF does not recommend heating bearings capped with seals or shields above 80 °C (175 °F). However, if higher temperatures are necessary, please contact SKF. The heater is designed for maintenance operations where some cooling in between jobs is allowed. |
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2) Depending on the geometry of the bearing, maximum heating temperature and power availability. |
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Custom Made Induction Heaters
Low frequency induction heaters
Designs and builds customized induction heaters for serial heating of parts, such as bearings, sprockets, gears, bushings, rings and aluminium housings of E-motors. If fast heating and accurate temperatures are important, these Low frequency "Specials" offer solid solutions.
Spectacular heating times: 15 to 300 seconds
Temperatures up to 480°C
Suitable for the most popular metals and alloys.
Automatic, semi-automatic or manually operated.
For serial heating or heating of non-standard shapes
Mid frequency induction heaters
Mounting and dismounting solutions with Mid frequency heaters.
By applying medium-frequency technology, effective energy transfer takes place to the workpiece, which makes it heat up quickly and easily. The Quick-Heater consists of a generator with a fixed or flexible inductor. Inductors are custom made to fit special applications. Thanks to the double temperature measurement (Delta-T) perfect controlled heating is possible, fast or slow, depending on the application.
Packaging & Shipping
All products will be packed with wooden case.
Small quantity: By international exress, such as DHL, TNT, FEDEX, UPS, etc. depending on the customers' choice. Goods will arrive within 7 days in normal cicumstances;
Large quantity: By sea transportation. Goods will arrive in 10~45 days, according to the diatance.
Other Services
Sample
Some Sample is Free, but the air freight is collect or you pay us the cost in advance.Some sample require payment at lowest price ,if need sample pls contact us.
MOQ
The MOQ is 1 pcs; For some products we have in stock, the MOQ is 5 pcs.
OEM
You can send your own design of product and LOGO, we can open new mold and print or emboss any LOGO for you.
Payment term
T/T 30% deposit & T/T70% before the delivery or against copy of B/L, L/C
Free test + Free Plan +365 days warranty
In order to help you use our bearing heaters easily, our company provides the following after-sales services for product maintenance.
- Product warranty (starting from the day the heater arrives at the customer) is 1 year;
- The temperature sensor is a wearing part and is not covered by the warranty.
- During the warranty period, if any machine quality problems occur under correct operation, we will provide free repair services, except for human factors. Please keep your purchase invoice (without changes) as proof of maintenance. If the warranty period is exceeded or the damage is caused by wrong human operation, maintenance fees will need to be paid.
- We will provide lifetime maintenance services for the products sold and ensure that machine parts are always provided at preferential prices.
- We can provide pre-use technical guidance and operational training videos according to customer needs, including relevant maintenance information.
Technical support methods
- Telephone technical support
- Spare parts replacement service
- One-to-one service
The warranty does not apply to the following situations
Including but not limited to problems caused by the following reasons: external force (violence), power supply, harsh environment, accident, misuse, unauthorized repair by the supplier, failure to use instructions, failure to perform necessary maintenance and use of components not provided by the supplier . If it is caused by one of the above reasons, the customer will be charged labor fees, spare parts fees and other related fees.
Certificate
FAQ
Shandong Weiterui Industrial Technology Co., Ltd. is one of the most experienced and professional manufacturers and suppliers of large induction heater in China, now brings you the best quality bearing heaters with discount price. Please rest assured to buy the quality and durable large induction heater made in China here from our factory.
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