Bolt Induction Heating Machine

Shandong Weiterui Industrial Technology Co., Ltd. is one of the leading manufacturers and suppliers of bolt induction heating machine in China. Welcome to buy high quality bearing heaters made in China here from our factory. Please be free to enjoy our discount price and good service.

1,Safe use rules

General work area use rules

Read and understand all instructions, failure to follow the following paragraph may cause fire, electric shock or injury to the body.

Keep the work area clean and bright. Chaos or dark environments are prone to accidents.

Keep up to onlookers, children, tourists, animals, this behavior will cause interference and make you lose

control.

Work outdoors, do not work in rainy, wet weather, please maintain a dry working environment or

Area, ensure ventilation and allow air flow from the fan inside the instrument.

When using the instrument, make sure that the fire extinguisher is located next to you.

Personal safety rules

Keep the instrument three feet from another person if there is a pacemaker or other function

Any kind of electronic or metal surgical implant personnel, please do not operate this instrument, to avoid the occurrence

unexpected.

When using the tools, do not wear any metal items, such as: jewelry, rings, watches, chains, and knowledge

No label, religious medal, body piercing metal.

This instrument can heat these metal objects and quickly cause ignition or severe burns.

Do not operate this instrument while taking drugs, alcohol or drugs.

Maintain the proper foothold and balance point.

In case of accident, do not use the instrument in the airbag within four feet, the heat generated

The propellant that can ignite the airbag, causing it to explode.

Personal security rules continue

Remove all loose coins, metal plates, chains, pockets, miniature knives, tools or others before operation

Metal items are on your clothing until you complete using them. Because it can be added very quickly

Heat these metal objects and may cause severe burns or ignite clothing. So don't wear it when operating

Clothing with metal pockets, rivets, belt buttons, buttons, zip pockets.

Supporting safety protection mirror use, heating other adhesives will produce toxic smoke, to wear

Double filter respirator or mask with approved joint safety and health management, national safety

Kang and mining Bureau, these masks are more suitable for your safety.

Make sure the size is appropriate, disposable masks are not enough, wear and heat-resistant gloves

Heating the metal is at a high temperature.

Electrical safety rules

Do not use the instrument in rain, moisture or immersed in water. Prevent the entry of water or other liquids,

To cause the danger of electric shock.

Use only one extension cord at any given time.

Do not connect two or more extension lines.

Do not use any extension other than the specified extension

No heat generated and a fire.

Safety rules for fire hazards

Do not try to heat aerosol tanks, paint tanks, pressure containers, stored fuel, compression explosive, combustible

Gas or liquid, the heat generated is easily ignited.

Do not use any other heating coil, the name insulation is damaged, if the heat dissipation is violated, it will be induced

Spark contact, do not use under the fire hazard signs.

Tools use safety rules

Use a certain distance from humans or animals, make sure the vents are clean, do not let debris into, ensure airflow

unobstructed.

Do not attempt to repair or repair. There is no user repair part of this instrument except to replace the coil accessories

Ensure that the access voltage provides a compatible voltage level beyond 10%, which may cause serious harm or damage.

Do not distort or bend the connection wire, do not use for a long period to avoid damage, the circuit has overheating protection device, but the electrode overheating will cause damage, the working period is 2 minutes.

2. Components

1. Inverter

2. Serial board

3. Storage box

4, model

5, the plug is connected to 220V AC voltage

6. The tail end

7. Prefabricated coil

8. Working coil (optional)

9. U-shaped coil (optional)

10. Working coil (optional)

11. Work manual

12. Power supply switch

13. Electrodes

14, Thumbscrew

15,LED

3. Principles of operation

The power cord is connected to an outlet (11) for proper grounding and 220 V AC power input connection. Inverter (1) steps, normal 220 V, 50-60 Hz AC. Working coil: insert the working coil (8) U-coil (9), the prefabricated coil (7), or the working coil (10) into the electrode (13) at the front end and secure it with the thumbscrew (14), which can be converted into a high frequency alternating magnetic field. Apply electrons to the metal to induce the magnetic field through the metal, conducting the surface (e. g., a freezing nut) to create vibration. Convert the electronic energy into thermal energy. Warning: Use within the scope of any metal tool. It is easier to magnetize the material and produce more heat. This is why the instrument is easy to heat iron metal and its alloys, but does not affect glass, plastic, wood, cloth and other non-conductive materials. The power switch (12) is an inverter used to turn on and off. A device to turn the power on. Press to apply the force to the pressure switch, eliminate the pressure switch and turn the power off. Record the serial number plate (2) of the production serial number. Inverter closed warranty card.

4. Technical parameters:

A, going

1. Input voltage: AC-220V or DC12V DC24V

Input current: 4A
2. Maximum output current: 150A
3. Working frequency: 50~60 Hz (Hz)
4. The maximum power is 1KW

5, the instrument protection temperature is 80℃

6. The heating temperature is generally 300℃

B. Scope of use environment:

1, Ambient temperature-40℃ ~ 60℃

2, the relative humidity was <95% RH

3, the atmospheric pressure is 86 KPa ~ 10 KPa

4. Size

Size of the heater: 380mm 80mm 70mm

Coil length: 230mm

Box size: 440mm 280mm 140mm

5. Weight of the instrument: 1.5kg

6. Standard configuration:

Packaging box 1

1 rusty screw detever

Manual 1

Configure 3 standard prefabricated coils (18 # 20 # 22 #)
7. Optional accessories

Flexible U-type coil

The following example is prefabricated coils of different sizes

Heating screw or metal material parameter table: 270℃ metal color change

The internal temperature of the metal material will be 30-50℃ higher than the external temperature

5. Preparation for use

Please read and understand all the safety warnings and precautions in this manual before use.

Use of the generator and the inverter

The instrument is connected to 220 volts of AC (volts), 50 or 60 Hz (Hertz), without damage at a voltage up to 230 volts.

. 1 Generator: Some portable generators, especially low-cost, power 4 kW or less, are unregulated and can produce more than 240 volts that will damage the unit and void the warranty. If you suspect a faulty generator, please contact us immediately. A professional electrician measures the temperature and load situation of the generator.

2. The inverter DC AC inverter operation; use only 1.8 kW or large sine wave inverter. The warranty will be invalid if the inverter is replaced. Follow instructed how to proceed if you have any problems in manual use. Please contact us in time.

6. Use the prefabricated coils

Function: The prefabricated coil (7) is used for heating nuts, fasteners, rubber press removal, frozen door hinges, exhaust pipe bolts, bolts under the truck bed, sensors, etc.

The ast coils can extend heating that eventually will not pass through the maximum combustion of the substance.

A . Loose a 3 / 4 frozen, rust-corroded screw or nut

Step 1 completes the "Preparation" instruction.

Step 2 Press the power switch to start the instrument.

Step 3 hethe prefabricated coil around the frozen nut, and the heating time is determined by the size of the screw or the heater, which is generally less than 1 minute. Then remove it with a wrench. If it is still frozen, take the prefabricated coil, heat for 2 more seconds. Then try the wrench again. Hot nut red hot state to get rid of its corrosion is very effective.

7, using a U-type coil

Function: The shape of the U-shaped coil can perform any other coil work, and which part can be deleted to repair the dent.

A . Loose a> 3 / 4 frozen, rust-corroded screw or nut.

Step 1 completes the "Preparation" instruction.

Step 2 Configure the socket parts of different nut sizes, which is the different nut coils.

Tip: You can wrap more coils the faster you will heat up.

Step 3 Insert the U-shaped coil into the electrode position at the front end and tighten the screws.

Step 4 will freeze the rust, only a few seconds, and try to remove the nut with a wrench. If it still free, the applied coil for a few more seconds. Then screw its corrosion lasting bolts.

B . Heat shrink the hail / soft depression in the sheet

Step 1 completes the "Preparation" instruction.

Step 2 Configure the coil look like a style on the graph.

Step 2 Configure the coil to look like the rights on Fig.

Step 3 Control the coil 1 / 2 to 1 inch above the dent, make it into a small round shape, and gradually make it closer to the dent, but it maintains the dent outside the surrounding. Once retracted, return the coil quickly and cool it with a wet cloth. If the dent is not adequately repaired. Repeat the procedure until completely changed.

Tip: Once there is a dent released by the smoke spray, remove the coil immediately. At this point, the paint will start to foam. Also note also that in white and light finishes these lighter coatings tend to predate the darker colors, yellow.

Failure analysis: If the dent does not seem to contract, this may be because there is a crease in the metal or metal all the way to the distance.

8. Working coil

Function: Working coil (8) is a free shaft sleeve, remove some sensors, remove the ball joint, and finish the work.

A . Expand the deletion of the interconnected parts

Step 1 completes the "Preparation" instruction.

Step 2 Insert the working coil at one end of the bearing to the front end electrode and tighten the screws.

Step 3 Working coil works with at least 3 laps.

Tip: More coils are wound, the faster they will heat up.

In Step 4, insert the other end into the open electrode and tighten the screws.

Step 5 Press the power switch to start the instrument.

Step 6 to heat to an extended range sufficient to eliminate.

Step 7 Release the switch and release the ring of friends where both thumbs remove the bearings.

Step 8 Use the instrument coil (optional)

Function: This coil (10) is used to remove stickers, decals, graphics, signs, side shapes, and stripes.

9. Eliminate small parts.

Step 1 completes the "Preparation" instruction.

Step 2 Insert the electrodes at both ends of the instrument and twist the thumb screw.

Step 3 Press the power switch to start the instrument.

Step 4 will start the instrument and end the deleted part in a few seconds. Once able to partially strip away from the start, you will have a place where you can pull away. Using the instrument, it simultaneously maintains the outward pressure until the part is completely removed.

10. Troubleshoot the faults

1. If overheating, the frequency converter of the instrument will stop running, however, the electrode will not be overheating. That is why there is a work cycle.2 Minutes. If stopped; check to ensure it is plugged into an operating AC outlet. Also be sure if using the extension line, is it too long the extension line problem, to cool the unit for at least 30 minutes, and then restart. If the problem persists, please contact us or the distribution company.

2. Without sufficient power output, this may be using improper extension lines or damaged accessories. The proper diameter and length is 25 ft 14-awg or 50-ft, 12-awg. Do not use more than one extension cord.

3. Other issues contact induction innovation, contact with the company or distribution company.

11, disassembly and storage

Turn off the power and allow all parts and working coils to cool for at least 30 minutes before disassembly, cleaning or storage. All parts of the instrument are cooled without cause injury; hot instrument parts may cause damage to equipment or fire hazard.

Step 1 To complete the work, turn off the power supply and ensure that the internal fan stops by pressing the power switch.

Step 2 Disconnect the plug (11) from the input power supply or from the extension cord.

Step 3 Place the assembly and coil in the storage box.

12. Cleaning guidance

A: Proper cleaning and care

Step 1 determines that the instrument is powered off. Use a dry, clean, non-corrosive cloth or paper towel to remove grease, oil, and other dirt.

Tools and wires will be their storage.

Step 2 Oil, grease and dirt removal is more difficult for the common use of corrosion-free cleaning products.

Allow all the components to be fully dry before using the instrument.

B . Improper cleaning and care

Do not soak or clean any parts

Do not use a water hose or tap flowing water, faucet or shower parts.

Unclean any parts can not use volatile organic compounds gasoline, kerosene, benzene, methyl ethyl ketone (methyl ethyl ketone), fuel oil, brake part cleaner, paint remover and thinner, paint agent, plastic glue solvent, etc. Fire hazard of these substances and instrument use in hardened or dissolved polymer materials.

Do not use a hot gun, space heater, microwave or gas stove, etc.

After cleaning to become a dry instrument component.

13. Warranty and maintenance

A: From the date of purchase, the main engine will have A one-year warranty period, and lifetime maintenance.

Damage caused by human causes or force majeure is not covered by the warranty.

Heating core for vulnerable consumables are not covered by the warranty.

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